A DC Grid-Connected PV Microgrid Regulated via Digital and MBPC Cascade Control Strategies

A DC Grid-Connected PV Microgrid Regulated via Digital and MBPC Cascade Control Strategies

Volume 7, Issue 5, Page No 102-112, 2022

Author’s Name: Elio Sánchez Gutiérreza), Sara Judith Ríos Orellana

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Faculty of Electrical and Computer Engineering, ESPOL Polytechnic University, Guayaquil, 09-01-5863, Ecuador

a)whom correspondence should be addressed. E-mail: eliansan@espol.edu.ec

Adv. Sci. Technol. Eng. Syst. J. 7(5), 102-112 (2022); a  DOI: 10.25046/aj070513

Keywords:  Microgrid, Inverter, Digital Control, Predictive Control

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The current paper focuses on the design of cascade control systems employed in photovoltaic (PV) powered microgrids (MG), which have been well received in remote agricultural farms in Ecuador. The study case is composed of a three-phase inverter powered by a DC-DC converter fed by a PV array and its control system. To simulate the effect of MG peak voltage regulation, a comparison of three cascade schemes was done, using MATLAB/SIMULINK®. These schemes are based on digital control, model-based predictive control (MBPC), and a combination of both. It was found that the best stabilization of voltage although with a fast response and a low overvoltage in the MG are reached with a combined scheme, compound by the classical controller combined with the MBPC. The results were validated using the RT-LAB software and the OPAL-RT real-time (RT) simulator, in the tested microgrid.

Received: 21 July 2022, Accepted: 21 September 2022, Published Online: 18 October 2022

1. Introduction

This paper is an extension of the work that was originally presented at the 2021 International Conference on Electromechanical and Energy Systems [1], which was referring to the sizing of components and design of control systems that can be applied in an MG primary control layer powered by solar energy in Ecuador.

Verifiably, one of the principles of large-scale electricity generation is the installation of generators in areas close to energy resources, such as thermoelectric power plants near natural gas deposits. Listing some disadvantages, energy resources are usually non-renewable in several power generation projects, and typical installations are inappropriate when final consumers are far from power plants. Due to these remote destinations, infrastructure costs would rise, this being the construction of one or more substations to mitigate voltage drops in distribution cables.

Several agricultural production farms are in different inaccessible areas along the Ecuadorian coast, which has led several producers to use diesel pumps for irrigation systems. Due to recent studies and the acceptance of PV plants in Ecuador, it is possible to provide a solution with PV MGs for final loads found in distant destinations such as pumps and small residential consumption.

Concurring to a few definitions, an MG is a local and small energy system that can function in a connected mode to the main grid or a self-regulating disconnected mode. It is made up of several distributed energy sources that supply heterogeneous loads within clearly defined electrical boundaries and by a variety of control criteria [2].

A simple example of an MG architecture is shown in Figure 1, whose main feeders are microgenerators, such as PV arrays, wind turbines, fuel cells, or other micro-turbines. These feeders can operate together with energy storage equipment e.g., lithium or lead-acid batteries. Indisputably, power converters shall be installed, to integrate the energy produced by the micro-generators, such as AC-DC-AC converters needed by wind turbines, and DC-AC converters required by PV arrays. In some instances, to minimize the number of solar panels and reduce the consumption of power converters, low voltage (LV) transformers can be used for coupling with the electricity grid.

Protective devices are required to complement the MG basic scheme, either for short circuits because of single-phase or three-phase faults, energy meters, and intelligent electronic devices. Likewise, a certain number of controllers are usually implemented depending on the MG layers. Regardless of the implemented control system, an MG must be stable in three operating modes: grid-connected, isolated mode, and transitions between these two. All these components can interact with each other through hard-wired signals and/or electrical communication protocols, where Modbus TCP/IP, DNP3, and IEC-61850 [3] are the most used to guarantee reliability and stability.

Figure 1: A simple example of MG architecture [2]

2. Comparable Works

The reduced cost of renewable energy generation combined with innovative digital technology contributes to increasing the ubiquity of smart grids, microgrids, and distributed energy generation that integrates renewable energy sources. Since 2000, the consumption of GWh has increased by 1.5 million in hydroelectric plants, 1.13 million in wind farms, and 4.44 million in solar plants. For example, in the next 20 years, renewable energy consumption will be 1.276 TWh in the European Union, 3.382 TWh in China, and 1.750 TWh in India [4].

Around the world, some MGs installations and experimental tests have been developed and updated to understand their operation in diverse topologies. While some of the studies include simply conducting research, others involve disconnecting the electric utility system. The details of very few MG projects, in the last 20 years, which have been put into action are shown in Table 1, where it is evident that the MG concept’s adaptability gives experiment settings and goals a broad range.

Table 1: Summary of a few MGs projects worldwide [5–7]

Year Name Location

Capacity

(MW)

Supply

Type

2002 DeMoTec MG Germany 0.2 Diesel
2004 NTUA MG Greece 0.01 Wind
2005 Aichi MG Japan 1.2 Biogas
2008 BC Hydro Canada 15 Diesel
2009 CERTS Lab. USA 0.2 Gas
2012 Sevilla University Spain 0.01 PV
2012 Juiz de Fora Lab. Brazil 0.015 PV/Wind/Fuel cell
2013 Hawaii Hydrogen Power Park USA 0.03 PV/Wind/Fuel cell
2014 Annobon Island EG 5 PV
2017 Alcatraz MG USA 0.305 PV/Diesel
2018 SPORE Singapore 0.2 Hybrid
2019 FIE-UMSNH Lab. Mexico 0.003 PV/Wind
2020 Agronim La Bonita Peru 1 PV
2021 Cuenca University Ecuador 0.329 PV/Wind/Diesel/Gas
2022 Kalbarri Australia 5 PV/Wind

The MG approach is so versatile that has a wide range of applications in remote and off-grid communities. Radiation from the sun can be utilized as an uninterrupted resource that fits appropriately in some applications. Currently, the capacity supplied by PV energy in Ecuador is 27.65 MW, which corresponds to approximately 0.5% of the energy demand, and despite being small, it is gradually developing [8].

The National Institute of Meteorology and Hydrology of Ecuador reported that the average radiation levels were around 4.5 kWh/m2 per day, in 2022, also indicating that elevated levels of around 6 kWh/m2 per day were reached in some areas of the insular region and inter-Andean [8]. However, other areas such as the coast and the Amazon should not be ignored, especially the province of Guayas located in the southwest of the country, as indicated in Figure 2.

In Ecuador, PV applications have been employed in diverse sectors, such as:

  • High-speed alert by small photo radars on highways.
  • Water heating in Olympic swimming pools.
  • Electrical supply to 370 households in the “Zero houses without electricity” project.
  • Fruit drying in Manabi province is fed by PV energy.
  • Institutional projects such as ESPOL rectory building where a 1.1 kW operating MG with PV/Wind source.
  • The Paragachi PV plant contributes 0.998 MW to the state grid, with 4160 PV panels.
  • The approved “El Aromo” PV energy project boosts Ecuador’s PV capacity almost tenfold, adding 258 MW to the current 27.65 MW [9].

Figure 2: PV power potential in Ecuador [8]

3. Methodology

The current paper’s main topic employs a methodical and investigative approach. The area irradiance data and grid nominal electrical parameters must first be acquired to model the grid-connected system. After that, the power converters must be designed. Finally, several simulations will be run, both offline and in RT, and the results will be compared across all cascade control schemes. An MG arrangement is shown in Figure 3 which includes a PV array with a Maximum Power Point Tracking (MPPT) controller, DC-DC and DC-AC power converters, a grid-connected filter, and capacitors CPV and CDC for minimizing voltage ripples.

Figure 3: Complete MG sequential power circuit

3.1.  PV Panels and Arrays

PV panels, also called PV modules, are comprised of several PV cells, connected, mechanically joined, and resistant to the environmental zone to be installed. In the last years, several studies have been developed, for example in [10], where the impact of new PV panels and their estimated replacement in 10 years versus the 30 years taken as standard useful life is evaluated. That article concludes that the new panels with improved metrics such as efficiency and cost will allow competitive costs even with a 10-year replacement. Regarding PV plant location, in [11] a prediction method based on a cellular computational network to predict PV radiation for large-scale PV plants is studied. It uses geographic information to help predict radiation in neighboring areas.

A PV array made up of multiple PV panels is required to reach higher levels of PV generation. For a higher voltage, PV panels are connected in series and for a higher current they would be connected in parallel, therefore, for a higher power, a series-parallel matrix scheme would be employed. It is significant to mention that the size of PV arrays relies on the PV panels’ maximum conditions. In practice, it is standard to use photovoltaic combiner boxes to connect the output of several solar panels, hence optimizing wiring and facilitating maintenance.

3.2.  MPPT Algorithm

This algorithm is a regulation to capture the obtainable power from a PV panel during variable working conditions. This technique was implemented in the trigger circuit of the DC-DC converter to repeatedly adjust the PV array’s observed impedance and be able to keep its operation as close as possible to the maximum power point (MPP), as pointed out in Figure 4. Additionally, these characteristic curves show the MPP values, when the consumption of the PV panel is IMPP and PMPP at VMPP, and the limit current/voltage values, which are the short-circuit current ISC and the open-circuit voltage VOC.

Figure 4: MPP location on Current vs. Voltage and Power vs. Voltage characteristics curves [12]

A widely accepted MPPT algorithm is the “perturb and observe” (P&O) extreme search. In an instant k, it is desired to reach the MPP, in distinction to PV array voltage/current measurements VPV(k) and IPV(k), and modifies its operating point slightly. Then, a comparison between this current power value PPV(k) with the previous one PPV(k-1) will be done, thus modifying the DC-DC converter’s duty cycle d(k) until the appropriate conditions are met [12].

Although MPPT algorithms come in various forms, according to [13], neither a deep investigation nor a comparison between various MPPT methods based on predictive control has been conducted. For this reason, in [13] this study is applied to various power converters models. It is possible to determine that the performance of the MPPT based on predictive control is related to the topology and the accuracy of the converter parameters.

The final scheme for this method is sequentially presented in the diagram shown in Figure 5, which can be employed in an algorithmic state machine (ASM), and the goal is that the duty cycle d(k) reaches a nominal value. In [12], a universal RLMPPT control method based on a reinforcement learning method is proposed, whose response adjusts the maximum power point of a PV source without any prior knowledge. Their results are close to the optimal point of the MPPT used in this article.

For one PV panel, the MPP data are commonly indicated in the manufacturer datasheet or its characteristic curves. This information and the MG power Pn will be helpful to determine the PV array’s size, compound by NS panels connected in series and NP panels in parallel as (1).

Figure 5: ASM chart of MPPT P&O algorithm [12]

3.3.  DC-DC Power Converter

These converters provide a DC voltage that can be changed between different values. The input voltage often is an unregulated DC voltage, and a DC-DC converter is used to convert it into a controlled DC output at the desired level. The operation of DC-DC converters is done with a comparison between a control voltage and a sawtooth signal vst, oscillating at a switching frequency fSW, and hence a period TSW. Figure 6 shows the respective waveforms and the result of these voltages comparison, and it can be noticed that when the nominal duty cycle (D0) increases or decreases, the switch control signal pulses shall be wider or narrower, respectively, at a constant frequency. That is the motive why this technique is called Pulse Width Modulation (PWM). It is important to mention that the control signal corresponding to D0 will be MPPT controller output, as previously indicated in Figure 5.

Figure 6: PWM with a comparison between sawtooth and control signals

Depending on how input/output voltage levels are related, these converters can be classified into three types: buck, boost, and buck-boost. A boost DC-DC converter, whose topology is shown in Figure 7, has been chosen to heighten the VPV voltage into a DC link voltage vdc capable of interfacing with the DC-AC converter.

Figure 7: DC-DC boost converter power circuit fed by PV array

In this case, a MOSFET was considered as a switch because of its capacity of handling high voltage/currents. To reduce power losses, Schottky diodes should be used [14], and even these diodes have a peak current greater than typical ranges. In optimal conditions, the output VDC voltage will be chopped according to a switch control signal S, oscillating at a switching frequency fSW1 with a duty cycle equivalent to D0. This desired value can be calculated as (2).

The boost converter must operate in continuous conduction mode, or when the inductor current flows continuously, therefore, a minimum value of inductance Lmin shall be determined as (3), to satisfy this condition [14].

For more stable operation, an output capacitance CDC is required. Although CDC has a small resistance in series, it decreases the ripple in Vdc voltage, which is normally between 1% to 5%. For a given ripple percentage, the minimum capacitance CDCmin is determined as (4), according to [14].

To minimize the ripple created with the PV array coupling, an input capacitance CPV is indispensable, and its minimum value CPVmin can be determined as (5), by [14].

3.4.  DC-AC Power Converter

The capacity to convert DC voltage into AC with the required voltage and frequency values to supply power for AC loads, either one-phase or three-phase, makes the DC-AC converter, or inverter, the most crucial component of the MG. Figure 8 illustrates a traditional two-level three-phase inverter with IGBTs for larger loads, such as those greater than 5 kW [15]. This scheme shall be implemented to maintain a balanced electrical grid. For smaller loads, the use of one-phase inverters is acceptable.

Figure 8: Two-level three-phase inverter power circuit

The IGBTs Q1, Q2, …, and Q6 are generating square outputs as expected, based on the control signals SA, SB, SC, and their complements, hence using the grid filter is appropriate, which will be explained in detail in the following section 3.5. It is critical to mention that three of the IGBTs are on and the rest are off to avert short-circuits in the DC bus. In these types of converters, the SVPWM modulation scheme is commonly used because it reforms the usage of DC voltage, diminishes the generated harmonic content, and reduces switching losses.

According to (6), the switching/rotating voltage vector Uref has three elements, one for each phase, each of which has two states: open or closed.

The Uref vector turns counterclockwise at the inverter switching frequency fSW, therefore, inverter behavior must adhere to the eight vectors U0, U1, U2, …, and U7. It can be demonstrated that these eight vectors, two null and six actives, have a magnitude of 2Vdc/3 and 60º phase [15], therefore six sectors will be only valid, and identified in Figure 9, where the behaviors of respective control signals SA, SB, and SC are presented too.

Figure 9: Space vectors for two-level three-phase inverter [15]

3.5.  Grid Filter Design

Since inverters produce harmonic content, as was already established, the quality of the energy in the electric grid will be impacted. Due to this, harmonics must be minimized, and total demand distortion must be reduced when designing a low-pass filter. The simplest option for a grid filter is an RL filter where the base inductance per phase is necessary for its calculation [16], as (7) from nominal data, in fact, the MG power Pn of the MG, the grid voltage Vn and the grid frequency fn.

For a 10% current ripple, and considering that the value of the resistance RLf is 25 times greater than that of the inductance Lf, the filter components will be determined as (8) and (9):

3.6.  Control Techniques Premises in MGs

Synchronization with the electrical grid is a priority for any type of control employed in MGs, and with this, the analysis for a grid voltage vector Vref must be turned into a linear invariant system [17] by applying the Clarke transform, to convert it from the time frame (abc frame) to an orthogonal frame (αβ frame), and then with the Park transform, to convert this vector into an orthogonal rotating frame (dq frame), as detailed in Figure 10.

Additionally, a phase-locked loop (PLL) system is required when the MG is grid-connected, which requires the electrical grid voltage Vq to distinguish the voltage phase and estimate the electrical angle that will be considered in Clarke/Park transforms. [17]. This component can be used to develop some electrical control strategies in MG inverters like:

  • Voltage control, where the input voltage of the inverter is measured because this corresponds to the output line-to-line voltage.
  • Active/reactive power control, where the inverter injects active/reactive power for a better MG economic operation.
  • Droop control is based on voltage droop depending on active power/frequency droop increases, and reactive power decreases.

Figure 10: (A) Reference vector components in ab frame, and (B) in dq frame

The article [17] presents a description of current control methods for microgrids, especially stand-alone and inverter-based networks. In addition, the control methods are compared presenting the characteristics, control objectives, and their advantages or disadvantages. Regardless of the electrical control chosen, an electrical connection to the grid can cause disturbances, therefore, an appropriate controller must be designed.

Inverter controllers can be classified into classic and advanced. Within the classic control techniques, there is linear control, either by current or voltage, and hysteresis control, either by current or direct power, in the inverter. Furthermore, in advanced control techniques there is predictive control, either hysteresis-based, dead-band control, or model-based; intelligent control either by fuzzy logic, neural networks, or even a combination of both; and sliding mode control by voltage or current in the inverter.

4. Modeling and Control Design

4.1.  MG Mathematical Modeling

As mentioned above, the MG key component is the inverter, therefore, the DC-DC converter’s power stage will be only analyzed with the voltages and currents of interest, as shown in Figure 3. In the inverter output, the space vector voltage will be:

Applying the Clarke and Park transforms, the following rotational space vectors were obtained in the dq frame: vs, is, and Vg. These vectors contain an electric component with a rotational angle ϴg = ωgt = 2πfnt, to represent these expressions in the dq frame

Then, the voltage space vector will be as (12) with its rotational components, and for MG dq modeling, the identity described in (13) shall be considered [18].

Considering a zero Vgq voltage, and based on the real and imaginary elements, the MG dynamic current models, in the dq frame, will be:

On the other hand, the relation between both the DC link power Pc, the grid power Pg and the load power PL is considered when considering energy conservation [18], and these powers are:

4.2.  Digital Cascade Control in MGs

This control strategy is appropriate because SVPWM is frequently performed in digital signal processors, whose outputs match the pulse signals for the IGBTs [19]. These devices rely on microprocessors that run at high frequencies, which are vital in the MG field for microprocessors to contain primary and secondary control systems [20].

The cascade feedback control structure is an effective way to control electrical drives and power converters. The inner loop controllers regulate the dq currents, while the outer loop controls the main desired variable, for instance, the MG voltage, active/reactive power, or mechanical speed in AC motors. The key to the success of cascade control lies in the difference between the time constants of both loops. The response time of dq currents will be much faster.

For this control strategy works properly, some additional components must be included, such as analog to digital data converters, and vice versa, based on holding and sampling circuits. Zero-order holders (ZOH), which are utilized for voltage/current measurements and operate at a specific sampling time Ts [21], shall be included in digital cascade control schemes, as shown in Figure 11. Additionally, a digital low-pass filter (DLPF) is used to reduce DC link voltage fluctuations. There is a digital Proportional-Integral (PI) controller for the Iq with a null setpoint to give the least amount of reactive power, and the other digital PI controllers are connected in cascade to control Id internally and Vdc externally, this being the desired variable.

For digital controllers’ tuning, in the case of Id, the signals influenced by Iq and Vgd will be disturbances, and for Iq, the signal influenced by Id is a disturbance. In contrast to that, for Vdc, the voltage mathematical model shall be simplified, and the voltage behavior will be stable, its component in d axis vd will be equivalent to the MG maximum voltage, in one phase, and the DC link current idc will be a disturbance.

Figure 11: MG vdc voltage regulation with digital cascade control scheme [21]

The transfer functions Id(s)/Vd*(s) and Iq(s)/Vq*(s) will be equal and depend on the RL filter components. Then, Id closed loop with a current controller Ci(z) will be connected in cascade with a voltage transfer function, and a voltage controller Cv(z). All these control loops are shown in Figure 12.

Figure 12: Block diagrams for closed-loop control systems to regulate (A) Id, (B) Iq, and (C) Vdc

 

4.3.  Predictive Cascade Control in MGs

MBPC is model-based, good at predicting future events, and altering the current control strategy optimally, for this reason, MBPC is conducive for inverters since their model is crucial [21]. This strategy is simple and both SISO and MIMO systems can be managed. Other advantages of MBPC strategies over conventional control schemes are that they do not rely on average models, and inverter constraints like overcurrent can be considered while formulating the optimal control issue.

In MG applications, MBPC is widely used. For example, in [22], a predictive control strategy is proposed by an MG model in two layers. The first layer is responsible for optimizing power dispatch and the second layer controls diesel generation. With this method, the weights of the prediction algorithm are also manipulated. Similarly, in [23] an electrical network formed by three MGs that cooperate by sharing their power flows is modeled. Control modeling is based on predictive control, which allows cost function optimization. In that article, the power exchange occurs minimizing the generation from the micro gas turbines.

Figure 13 shows a cascade control scheme where MBPC is implemented, for dq currents regulation and an external digital PI controller for MG voltage regulation. In this case, the MBPC stage can be encapsulated as follows:

  • The current prediction process depends on six cases that correspond to the combinations of the inverter’s active vectors. The objective is to decrease the errors between the reference values ​​and the present anticipated values, as described by [21].

  • The minimization of a dq current cost function J1 is applied from the dq currents error, and described by [21]:

Figure 13: MG vdc voltage regulation with combined cascade control scheme: MBPC inner loop and digital outer loop [21]

To design the MBPC controller, the dq current mathematical model, or its steady space model, must be discretized. Considering all calculated data and Vgd as a disturbance, the state matrixes indicated in (20) are obtained. Notably, this controller will manage a MIMO system with two inputs and two outputs.

Another available cascade control topology applied in MGs can be obtained by replacing the external digital PI controller with an MBPC controller. This topology provides satisfactory results but requires a lot of computational loads, which several modern hardware is capable of supplying, while a few years ago this activity was feasible but overly expensive.

Figure 14 shows a cascade control scheme where MBPC is implemented for dq currents control and MG voltage regulation. The model described by the simplified voltage transfer function detailed in Figure 12(C) was considered for designing the external MBPC controller, and the d-axis current loop was simplified as a unitary gain because the Id* reference is reached much faster than the MG voltage.

Like the previous scheme, the MBPC stage for the outer loop can be summarized as the prediction process for vdc voltage to decrease voltage errors, and the minimization of a voltage cost function J2 defined by:

Figure 14: MG vdc voltage regulation with MBPC cascade control scheme

5.  Simulation Results

5.1.  MG Initial Stages Design

In this paper, MG and its control were modeled and designed to feed a pumping system for agricultural irrigation in a rural area of El Triunfo, province of Guayas, which is situated in the coast region. In 2021, PV radiation had an annual mean value of 6 kWh/m2 during the warmest period, in the coast area [24]. Figure 15 illustrates the trend behavior of the PV radiation in this area, and based on these data, the PV panel from the manufacturer AE SOLAR with P/N AE340SMM6-72 was chosen.

Figure 15: PV data behavior of rural zone located in El Triunfo [24]

The PV panels’ electric parameters must be chosen as a first step. These data are shown in Table 2 and were collected under standard test conditions, which are defined as being 1 kW/m2 of full solar noon irradiance at a standard temperature of 25°C, for each PV panel.

By the size of the PV array, the product NSNP could be derived as (1) considering the MPP voltage/current values, considering that the MG power is 40 kW or the power of the PV array. In addition, NS was chosen to be 10 because it is needed that the PV array MPP voltage shall be close to a predefined reference voltage Vdc* of 650 V, and NP would be 12 for reaching the MPP power of the PV array. According to these predetermined values​, the PV array parameters are also indicated in Table 2.

Table 2: PV Panel and PV Array Specifications

Parameter PV Panel PV Array
PMPP 340 W 40.81 kW
VMPP 39.09 V 390.9 V
IMPP 8.7 A 104.4 A
VOC 46.94 V 469.4 V
ISC 9.48 A 113.76 A

For the system to be modeled, data from the subsequent stages must be determined in addition to the solar parameters. All gathered results shown in Table 3 were obtained for each indicated stage, where:

  • All boost DC-DC converter components were calculated according to (2–5), with a contemplated switching frequency fSW1 of 5 kHz.
  • MPPT P&O algorithm’s maximum value will be equivalent to the calculated D0. Other values were considered for the algorithm execution like the minimum duty cycle Dmin, the initial duty cycle Dinitial and the value for duty cycle increment/decrement ∆D.
  • A switching frequency fSW2 was set at 5 kHz for the inverter.
  • The specifications of the Ecuadorian electrical grid, which are the grid voltage Vn of 220 V and the grid frequency fn equal to 60 Hz, have been used to define the components of the RL filter as (8–9).
  • It has been considered that the grid impedance is 10 times less than the impedance of the RL filter.

Table 3: Boost DC-DC Converter, MPPT, and Grid Filter Parameters

Parameter Value
D0 0.3986
L 1.5227 mH
CDC 1000 mF
CPV 100 mF
Dinitial 0.01
Dmin 0
DD ±125×10–6
Lf 0.9629 mH
RLf 0.0241 Ω
Lg 0.09629 mH
Rg 0.00241 Ω

These data will be helpful for offline and RT simulations in which a 5 kW three-phase RL load with power factor FP = 0.88 will be connected after 1 s and disconnected after 2.5 s. The load connection and/or disconnection is to evaluate how well the controllers protect against disturbances while MG is operating.

5.2.  Digital Controllers Tuning

Advantageously, the discrete transfer functions for Id and Iq are equal, and their inner dynamics depend on the RL filter calculated parameters. Therefore, for both cases, the digital PI controllers in inner loops for regulating currents will be the same. The selected gains for the Id current controller will be essential for voltage controller tuning which depends on the inner closed loop. In the controllers’ tuning process, the best values of proportional gain KP and integral gain KI for dq currents and the MG voltage are shown in Table 4 with a sampling time Ts of 10 µs.

Table 4: Digital controllers’ parameters

Parameter For Id / Iq For Vdc
KP 0.0263 -0.0371
KI 1.9738 -0.1803

5.3.  MBPC Controllers Design

In this instance, the MBPC current controller is designed and simulated with the MATLAB mpcDesigner tool with the determined state matrixes of the dq current model, which are indicated in (22). A one-step prediction horizon Np of 10, a one-step control horizon Nc of 2, and a sampling time Ts of 10 µs were considered.

With this sampling time, five tests were run to adjust digital PI controllers for vdc, and the best results came from using KP = -0.5 and KI = -1. During this test, the shortest overshoot OS, and the fastest stabilization time TSS were achieved. This was developed in the cascade control scheme where digital PI control is in the inner loop, and the MBPC is outer.

On the other hand, the MBPC voltage controller design for the cascade control scheme, where both loops are MBPC, was based on the simplified voltage model. Both prediction and control horizons, Np and Nc, were the same as those used in the current control, as well as their sampling time.

5.4.  MPPT Control Performance

Before running the simulation, it is necessary to enter additional parameters to complete the compilation of the PV array block, like the number of cells per module and the temperature coefficients, and fortunately, the manufacturer’s datasheet also presents these data. In this case, the selected PV panel has 72 cells per module. Besides, the temperature coefficients αIsc and βVoc, determine the variation of ISC and VOC as a function of temperature when the PV panel operates above the standard temperature of 25°C. For the selected PV panel, the temperature coefficients αIsc and βVoc are 0.05%/ºC and -0.29%/ºC, respectively.

To assess the MPPT controller’s effectiveness, Figure 16 shows the PV array voltage, the output current, and the PV power delivered to the DC-DC converter. Notably, the PV array reaches the MPP because its electrical values oscillate around the MPP values listed previously, and even when the RL load is connected at t = 1s, the PV array keeps its operation around the MPP. It can be also observed that when the RL load is disconnected at t = 2.5 s, there are no induced oscillations.

Figure 16: PV array voltage, current, and power behaviors

5.5.  Controllers Evaluation in Offline Simulations

In this section, the tests have been conducted with offline simulations, or simulations executed purely in software. To evaluate controllers, Figure 17 illustrates their performance and the behavior of MG voltage vdc around a predefined reference Vdc* equal to 650 V with the following results:

  • Initially, vdc reaches an OS equivalent to 2.31% over the reference, with a Tss ≈ 57.1ms when digital PI control was implemented. Then, when the RL load is connected, a voltage drop of 170 V appears, and vdc is stabilized almost equal to 0.83 s, after a dead time of 0.5 s, and when the RL load is disconnected, OS ≈ 53.97% and Tss ≈ 0.58s.
  • Instead, when the inner loop was executed with MBPC and the outer loop with digital PI control, vdc reached a higher OS ≈ 15%, with a Tss ≈ 150ms. Then, connecting the RL load, the voltage drop is less and equal to 56 V, TSS ≈ 0.33s, and there is no presence of any dead time, and after the RL load is disconnected, OS ≈ 7.47% and Tss ≈ 0.25s.
  • On the other hand, when cascade control was implemented with MBPC, vdc reached a higher OS almost equal to 19.4%, with Tss ≈ 30.27ms. Now when the RL load is connected, the voltage drop is 22.9 V and Tss ≈ 1.29ms, without dead time too, and after the RL load is disconnected, OS ≈ 1.06% and Tss ≈ 0.52s. Unfortunately, a steady-state error (ESS) appears when the RL load is connected, and the MG voltage could not reach the defined reference.

Figure 17: DC voltage behavior with both cascade controllers (Offline simulation)

Table 5 shows all the gathered ripple data present in Id, Iq, Vd, and Vq for each cascade control scheme during the time intervals, and it is noteworthy that the control actions during MBPC are larger, four times larger for dq currents and 73 times larger for dq voltages specifically, therefore faster responses are obtained.

Table 5: DQ Currents/Voltages Ripples per Time Intervals (Offline Simulation)

PI + PI
Parameter 0 < t < 1s 1s < t < 2.5s t > 2.5s
∆Id 16.44 A 15.71 A 16.82 A
∆Iq 15.03 A 13.13 A 13.27 A
∆Vd 0.44 V 0.43 V 0.42 V
∆Vq 0.41 V 0.39 V 0.38 V
PI + MBPC
∆Id 47.6 A 44.26 A 46.95 A
∆Iq 47.42 A 46.39 A 50.74 A
∆Vd 21.43 V 27.22 V 23.04 V
∆Vq 29.69 V 31.81 V 30.14 V
MBPC + MBPC
∆Id 38.93 A 36.63 A 40.03 A
∆Iq 48. 91 A 45.06 A 50.8 A
∆Vd 18.75 V 22.99 V 27.61 V
∆Vq 29.07 V 26.54 V 29.33 V

5.6.  Controllers Evaluation in RT Simulations

When a physical system and the CPU must operate similarly, deterministic answers must be guaranteed, and real hardware may even need to be connected in an interactive loop, RT simulation is required.

Among the advantages of verifying RT implementations, RT testing allows redefinition and verification of control systems with hardware, continuous exploration of the flexible and scalable platform, and investigation of complex, expensive, or dangerous scenarios that could be held in MGs.

The RT concept can be implemented accurately within the constraints of each system, although sampling would be different for a mechanical system compared to an electrical system. These tests are performed using the sample time TS_CPU, which is the space between data processing. In this paper, it has been determined that this time is 50μs and that it is equal to all control sampling times.

 Currently, ESPOL University has the necessary equipment to conduct R&D projects in advanced industrial and academic solutions for power electronics and power systems sectors. It has the RT-LAB platform with a 32-core OPAL-RT RT simulator, fully integrated with MATLAB/Simulink, one I/O processor based on the Xilinx VC707 Virtex-7 FPGA platform, and one power amplifier OMICRON CMS 356 to exchange voltage/current signals with protection relays, or other electronic devices.

When running these RT simulations, the results tended to get even closer to Vdc*. To evaluate the same controllers, Figure 18 illustrates their performance with the following results:

  • First, vdc stabilizes so fast that there is not an OS when digital PI control was implemented. Then, when the RL load connection, a voltage drop of 58.83 V appears, and an ESS equal to 45 V. When the RL load is disconnected, OS ≈ 30% and Tss ≈ 0.5 s.
  • When the MBPC inner loop and the digital PI outer loop with, vdc stabilizes so fast that there is not an OS. Then, connecting the RL load, the voltage drop is less and equivalent to 56.7 V, vdc stabilized at 0.6 s, and there is no presence of any ESS, and after the RL load is disconnected, OS ≈ 8.8% and Tss ≈ 0.23s.
  • Finally, with the MBPC cascade control scheme, vdc reached an OS ≈ 5.38%, with an Ess ≈ 19.74 V. Then, with the RL load connection, the voltage drop is 12.22 V and Ess≈ 12 V, and with the disconnection of RL load, OS ≈ 3.07% and Ess ≈ 10 V.

Similarly, to offline simulations, all gathered ripple data present in Id, Iq, Vd, and Vq is shown in Table 6. The control actions with MBPC are larger, 3.8 times larger for dq currents and 75 times larger for dq voltages specifically.

Figure 18: DC voltage behavior with both cascade controllers (RT simulation)

Table 6: DQ Currents/Voltages Ripples per Time Intervals (RT Simulation)

PI + PI
Parameter 0 < t < 1s 1s < t < 2.5s t > 2.5s
∆Id 37.1 A 26.45 A 39.28 A
∆Iq 33.9 A 28.1 A 38.2 A
∆Vd 1.02 V 1.02 V 0.87 V
∆Vq 1.15 V 0.93 V 1.13 V
PI + MBPC
∆Id 125.7 A 115.51 A 123.41 A
∆Iq 104.4 A 103.9 A 112.8 A
∆Vd 99.31 V 93.24 V 98.64 V
∆Vq 90.6 V 91.4 V 94 V
MBPC + MBPC
∆Id 129.75 A 118.03 A 135.55 A
∆Iq 138.6 A 118 A 120.4 A
∆Vd 103.07 V 95.92 V 107.15 V
∆Vq 111.6 V 100.4 V 101.2 V

6. Conclusion and Further Results

After the performance evaluation of the MG, the correct choice of electrical components has a significant role, because the PV system’s mathematical modeling and the design premises of controllers depend on them. In the case of a component changes value, for example, the operating frequency of the electrical grid, or the Vdc* voltage setpoint, a robust control must be implemented. Even all switching frequencies shall be kept constant.

This article shows that vdc is stabilized using various control techniques (PI + PI, PI + MBPC, and MBPC + MBPC), both in the inner loop and in the outer loop. Although vdc is similarly stabilized using the mentioned control techniques, PI + MBPC cascade control has the best performance. Due to variations in the RL load, it was observed that the voltage spikes are acceptable compared to those that occur when using the other cascade control schemes used and do not produce steady-state voltage errors.

Offline simulations and real-times simulations are presented to validate the effectiveness of the proposed control strategies.

The studied case shows that it would be achievable to connect a 7.5 kW three-phase motor for farm irrigation. It is recommended that this load shall be a maximum of 15% of the MG-rated power.

In the case of digital control systems, it is suggested that PI controllers be used instead of PID (Proportional-Integral-Derivative) controllers, as their design is simpler and provides considerable performance. Additionally, cost savings may be realized in some cases when it is desirable to integrate hardware in the control loop.

For the MBPC design, it is a good practical idea to select an initial prediction horizon Np and maintain it constantly while modifying other settings, such as cost function weights. Np should not exceed 50, except when the sampling time of the controller is extremely small, and a little control horizon Nc. Thus, quadratic programming calculates fewer variables in each control interval, promoting faster current controller computations.

The MPPT algorithm with the P&O technique, and the SVPWM stage which generates the IGBT pulses, can be implemented in an FPGA. An FPGA-in-the-loop simulation can be conducted using the RT simulator. With this scenario, the use of MATLAB/Simulink for any current HDL code allows performing MG tests even with a real cascade controller.

Conflict of Interest

The authors declare no conflict of interest.

Acknowledgment

Under the auspices of the R&D Project GI-GISE-FIEC-01-2018, ESPOL Polytechnic University provided support for this research.

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