Experimental and Numerical Study of the Mechanical Behavior of Bio-Loaded PVC Subjected to Aging

Experimental and Numerical Study of the Mechanical Behavior of Bio-Loaded PVC Subjected to Aging

Volume 5, Issue 5, Page No 607-612, 2020

Author’s Name: Abdelghani Lakhdara), Aziz Moumen, Laidi Zahiri, Mustapha Jammoukh, Khalifa Mansouri

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SSDIA Laboratory, Hassan II University of Casablanca, ENSET of Mohammedia, 28830, Morocco

a)Author to whom correspondence should be addressed. E-mail: lakhdarabdelghani11@gmail.com

Adv. Sci. Technol. Eng. Syst. J. 5(5), 607-612 (2020); a  DOI: 10.25046/aj050574

Keywords: PVC, Aging, Numerical modeling, Recycling, Coconut fibers, Cow horn fibers

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Increased recycling of PVC has become a requirement in industrial and scientific research level. Several studies will be realized. To confirm and check the recycled materials performance, it will be important to go through numerical modeling, which consists not only in validating the results of the experiments, but also in predicting what happens when the material is loaded. PVC material is more used in different fields, that ultimately means, after service life, an increase in waste requiring a high recycling rate. This article presents an approach validating the aging model as well as a numerical analysis predicting the mechanical properties of PVC after aging. The analysis samples (rigid and flexible) PVC which are subject to two types of accelerated aging, allows to obtain an aging model. Numerical modeling of PVC after aging is carried out using the finite element method and has been able to confirm the results obtained experimentally. Predicting the mechanical properties of rigid PVC after aging loaded with coconut and cow horn fibers after a first recycling is made by the finite element method, Mori-Tanaka and Double inclusion models. The obtained results have showed an improvement in the mechanical characteristics of the PVC studied using this natural bio-loading with these two fibers which respect the environment and have a lower cost and more lightness.

Received: 10 July 2020, Accepted: 19 September 2020, Published Online: 05 October 2020

1. Introduction

     The waste of plastic products continues to increase due to increased use in recent years. Among these materials we find PVC which covers all sectors of economic activity  [1–5]. It’s the second position after polyethylene. The PVC tonnages recycled under Vinyl Plus between 1 January and 31 December 2016 by the initiatives of the EuPC Sector Groups, Sector Associations and Recovinyl  [6] are growing, in particular for window profiles, flexible PVC and cables, which involve industrial and scientific research to study the actions of recycled PVC.

     The recycling of PVC is becoming a current necessity in the industry in order to upgrade it. However, this process requires the addition of fillers on the aged PVC to improve the mechanical characteristics. Before attempting this process based in the difference method consisting in proposing and validating a model from tests by evaluating the difference between the performances measured experimentally and the performances simulated numerically as shown in the figure 1.

     This method also makes it possible to check the expected performances by evaluating the difference between a specification and the tests, and to predict the performances from the models, by evaluating the difference between the simulated performances and the performances expressed in the experimental specifications. In this context, an artificial aging model was carried out experimentally and numerically validated by the finite element modeling.

Figure 1: Engineering difference method [7]

     Currently, the recycling of PVC requires loading in order to ameliorate its mechanical characteristics. A variety of studies are focused on the bio loading of materials in view of the requirements in terms of sustainable development and the environment

     In this study and using three numerical models, finite elements, Mori-Tanaka and Double inclusion [8, 9]. We will predict the behavior of bio-loaded PVC after aging. The fillers used are coconut and cow horn fibers.

     The aim of the present study is to validate the aging model of PVC material experimentally and numerically, and to predict by a numerical modeling, the mechanical behavior of this material bio loaded.

2. Study of the PVC aging model

2.1. Description of the adopted aging model

2.1.1. Types of aging

     Two types of aging are adopted. The Rigid and flexible PVC samples as illustrated in figure 2.

Figure 2: Flexible and rigid PVC specimen [3]

     We took two configurations, accelerated artificial and under normal conditions aging at an average Moroccan temperature [3].

The figure 3 below shows the two types of aging

  1. Aging by a constant temperature oven of 328.15 K
  2. Aging by solar energy for 10h at average temperature Tmean= 300.15 K

Figure 3: aging configuration [3]

Table 1 illustrate that mean reference temperature is 300.15 K.

Table 1: Mean reference temperature in Morocco [3]

OUARZAZATE Average temperature for 60 years Maximum average temperature Minimum average temperature Record maximum temperature in 60 years Record minimum temperature in 60 years Average precipitation
unit °K °K °K °K °K °K
year 299.15 300.15 284.15 319.15 265.15 283.65
January 281.15 291.15 294.15 299.15 268.15 273.95
February 284.15 293.15 276.15 304.15 268.15 273.65
March 288.15 296.15 279.15 312.15 271.15 274.45
April 291.15 300.15 283.15 314.15 272.15 273.65
May 295.15 304.15 286.15 318.15 276.15 273.45
June 299.15 309.15 290.15 322.15 281.15 273.45
July 303.15 313.15 293.15 323.15 287.15 273.45
August 302.15 311.15 293.15 320.15 316.15 273.65
September 298.15 306.15 289.15 316.15 283.15 274.65
October 292.15 300.15 284.15 306.15 276.15 274.65
November 287.15 295.15 280.15 303.15 271.15 274.65
December 282.15 290.15 275.15 301.15 265.15 274.45

2.1.2. Results and discussion

     After a tensile test carried out by the EZ-20 tensile machine (figure 4) and a numerical analysis using the finite element method, which is known for its strong ability to predict the behavior of more complex materials [10–19], on the flexible and rigid PVC samples after and before aging, the results obtained from the test are grouped together in the figures 5 and 6 and table 2.

Figure 4: Tensile Testing machine EZ-20

Figure 5: Tensile curves of rigid PVC before & after aging

Figure 6: Tensile curves of flexible PVC before & after aging

Table 2: Experimental and numerical results

Experimental Stress at break (MPa) Numerical Stress at break (MPa) Experimental Strain at break (mm) Numerical Strain at break (mm)
Rigid PVC before aging 40 44 42 42
Rigid PVC after aging 34 37,5 26 26
Flexible PVC before aging 28 28 168 169
Flexible PVC after aging 20 20 135 135

      We note that the stiffness of rigid PVC has changed slightly after aging and this is due to the inclination of the slope towards the elastic region. Its deformation potential before breaking has also been reduced. The flexibility of the flexible PVC is decreased at the elongation stage and become more rigid, its elastic limit is decreased.      Results of the analysis obtained numerically reveals that the numerical finite element modeling supports the findings already reported experimentally and that it is able to predict the mechanical behavior of more complex materials. The deformation ability of rigid PVC after aging has decreased, the stress at break for flexible PVC has decreased and the rigidity has increased because the deformation after aging is much less than before this process.       In order to return these products to their reference characteristics after many recycling, we have tried to establish a reference model for potential recycling studies.       Experimental research and numerical modeling were carried out using the finite elements approach on flexible and rigid PVC before and after aging.      Heat and ultraviolet rays are the key requirements for modifying the mechanical and thermal parameters of PVC, because the sensitivity of rigid PVC to these two conditions for 15 days, and 7 days for flexible PVC has been able to modify its mechanical characteristics.

3. Numerical Study of the Bio Loaded PVC

3.1. Numerical Models

  • Finite elements

This analysis is founded on the division of the bio composite by a good mesh and bringing together the sub-domains thereafter.

      We will use the quadratic elements due to their efficiency of computation and the simplicity of convergence.

  • Mori-Tanaka

The mathematical model of this model is presented as follows:

ϵ(x)= ξ(I, ) : ϵ*, ∀ x ∈(I)                      (16)

 ξ(I, ) : Eshelby tensor

ϵ* : The deformation acting the Eshelby volume.

The strain concentration tensor: = I, , )            (17)

With:

Figure 7: The Mori Tanaka model [8]

  • Double Inclusion

The strain concentration tensor in Coconut and cow horn fibers to its contour on the PVC matrix is presented by the following equation.

Figure 8: The Double inclusion model [9]

3.2. Bio loads

     The loads used are from animal and natural origin, having a light density and a lower cost unlike classical loads affecting the environment. We will be interested in two types of loads in order to know their effect on the performance of PVC materials after aging

Figure 9: Tensile curve of the cow horns

Figure 10: Tensile curve of the coconut

The two bio loads behave elastically with good values ​​of the stresses at break and Young modulus as presented in the table 3.

Table 3: Numerical properties of cow Horns fibers in MPa

Stress at break Young modulus
Horn fibers 106.92 3148.4
Coconut fibers 57 1920

3.3. Results and Discussion

     We studied in the previous chapter that the performances of PVC were modified after an accelerated aging which simulates reality. Before starting a first experimental recycling we will carry out a numerical modeling to predict what will happen.

The procedure consists in taking around10% of the two bio loads (cow horns and coconut), and adding it to PVC and comparing the results to see the improvements or degradations of the PVC material.

     The idea is to find the material that will improve the performance of PVC and then use it as a bio load to improve recyclability. In what follows, we will simply choose rigid PVC as an object of this study

3.3.1. Internal Structure of the Bio loaded PVC

     In this modeling, we choose a random distribution of coconuts and cow horns fibers in the PVC presented in figure 11 below

Figure 11: internal structure of bio loaded PVC

Figure 12: Ccoconut and horn fibers distance

The following table shows the statistical distance for the coconuts and cow horn fibers in PVC.

Table 4: coconuts and cow horn fibers distance

Mean Min Max Std dev
PVC bio loaded by Coconut 0.212 0.026 0.545 0.093
PVC bio loaded by Cow Horns 0.22 0.0538 0.455 0.0899

The meshes obtained by the numerical modeling of the coconut and cow horns are illustrated in Figure 13.

Figure 13: PVC bio loaded mesh

The following table shows the parameters of mesh used in the present modeling.

Table 5: parameters of mesh

Elements Nodes Size Min size
PVC bio loaded by Coconut 330731 507283 0.029181 0.0058362
PVC bio loaded by Cow Horns 1449438 2182774 0.029181 0.0058362

      We can deduce that the optimal percentage of the bio fillers in rigid PVC leading to better mechanical properties is 9.3Wt% for Coconut and 9.5 Wt% for Horn fibers.

Table 6: Number of fibers used and optimal content of bio loads

Number of fibers Content (Wt%)
PVC bio loaded by Coconut 31 9.3
PVC bio loaded by Cow Horns 32 9.5

We used two Rho and Gamma indicators for the two charging forms to check the consistency of the mesh, which are often used between 0 and 1 with better stability and convergence far from null.

     We note that for Gamma it is between 0.6 and 1, whereas Rho is between 0.4 and 0.8, so they are far from 0 which verifies the mesh quality. Figures 14 and 15 demonstrate how those two indicators are distributed

Figure 14: Gamma and Rho distribution of PVC bio loaded by Coconut

Figure 15: Gamma and Rho distribution of PVC bio loaded by Cow horns

Table 7 presents the average values ​​obtained for Gamma and Rho criterion

Table 7: Average values of Gamma and Rho criterion

Gamma criterion Rho criterion
PVC bio loaded by Coconut 0.813 0.632
PVC bio loaded by Cow Horns 0.81 0.626

3.3.2. Effect of Bio loading on Rigid PVC

The three numerical models, finite elements, Mori-Tanaka and double inclusion illustrated in figures 16, 17 and 18 presents almost the same results as summarized in the table 8 and 9.

Figure 16: Tensile curve with the Finite element model

Figure 17: Tensile curves with the Mori-Tanaka model

Figure 18: Tensile curves with the double inclusion model

Table 8: Numerical Stress at break in MPa obtained by different models for different content of Coconut fibers

Model

Content

(Wt%)

Stress at break at
Mori-Tanaka 0 37.5
10 68.521
Double inclusion 0 37.5
10 69.799
Finite element 0 37.5
9.3 68

Table 9: Numerical Stress at break in MPa obtained by different models for different content of Horn fibers

Model

Content

(Wt%)

Stress at break at
Mori-Tanaka 0 37.5
10 72.433
Double inclusion 0 37.5
10 74.2
Finite element 0 37.5
9.5 71.75

      The analysis of the results obtained numerically for the different bio composites after a first aging show that the stresses at breakage improve by adding the two types of bio-loads compared to pre and post aging as shown in figures 16, 17, 18 and the tables 8 and 9.     Horn fibers have given better mechanical properties than coconut fibers. These results are validated by the different numerical models used. The numerical results show that the optimal percentages of Cow horns and Coconut fibers are 10 Wt% obtained by Mori-Tanaka and Double inclusion models and 9.3 Wt% obtained by the Finite element method for Coconut and 9.5 Wt% for cow horns fibers.

4. Conclusion

     In this study, the mechanical behavior of flexible and rigid PVC pre and post aging was experimentally simulated and validated numerically. The submission of these PVCs to ultra violet rays and heat has caused the degradation of its performance. We then proceeded to bio loading rigid PVC after aging in order to compare its behavior with the pure state.The modeling of these homogenizations are made by three numerical models, the finite element, Mori-Tanaka and Double inclusion models which have shown a power to predict the behavior of the bio loaded PVC after aging. The fillers used are Coconut and Cow horn fibers, resulting in an improvement in the performance characteristics of PVC after aging for an optimum percentage of around 10 percent Wt.Cow horns fibers have given better mechanical properties than coconut fibers. These results are validated by the different numerical methods used.Hence the improvement of the mechanical properties of rigid PVC after aging using this natural bio loading by these two fibers friendly to the environment and presenting a lower cost and more lightness.In future works, we will opt for other numerical methods by simulating other natural bio loads and in different orientations of fibers in order to search for bio composites with better mechanical characteristics.

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