Framework for a Chemical Substance Reporting System

Framework for a Chemical Substance Reporting System

Volume 3, Issue 5, Page No 459-477, 2018

Author’s Name: Sukhraj Singh Takhar1,a), Kapila Liyanage2

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1Materials Management and Chemical Reporting, Assent Compliance Inc. & PhD Research Student, College of Engineering and Technology, University of Derby, Derby, DE22 3AW, United Kingdom.
2College of Engineering and Technology, University of Derby, Derby, DE22 3AW United Kingdom.

a)Author to whom correspondence should be addressed. E-mail: Raj.Takhar@assentcompliance.com

Adv. Sci. Technol. Eng. Syst. J. 3(5), 459-477 (2018); a  DOI: 10.25046/aj030553

Keywords: Material compliance reporting, Material declarations, Supply chain management, Chemical regulation

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In this paper a chemical substance reporting system is presented to enable industry to assess the impacts of increasing chemical regulations. Chemical regulations impose the need to monitor, control and restrict the use of hazardous substances. As chemical substances become more regulated, industry requires mechanisms to identify potential business continuity risks, posed by increased regulation. A chemical reporting system is one such mechanism that identifies chemical substances used on their (i) own, (ii) in mixtures, (iii) in materials, (iv) in internally defined articles (products) and (v) from articles (products) procured from the supply chain. The chemical reporting system will contrast product related information against chemical regulation substance lists, identifying the applicable reporting obligations and potential supply chain risks.

Received: 11 August 2018, Accepted: 19 October 2018, Published Online: 25 October 2018

1. Introduction

Regulatory control is a method in which governments can impose a set of measures upon society to act in a certain manner. The development of new chemical substances gathered pace following the end of the second world war, where the vast amount of new chemicals at the time were being introduced to market at a rapid rate, with much reduced testing cycles. Following the Thalidomide and Asbestos scandals, chemical regulations first began to appear during the 1960’s [1].

The core aims of chemical regulations are to limit the use of hazardous substances, by applying appropriate monitoring, control and restriction measures [2].

Chemical regulations within Europe have evolved from regulators reacting to chemical substance data, when hazards become known, as in the case of the Thalidomide and Asbestos scandals, to requiring industry to provide data on regulated chemical substances within products in order to gain access to the market, this coined the term ‘no data no market’.

Chemical regulations such as the European Union (EU) Restriction of Hazardous Substances (RoHS) [3, 4].  EU Registration Evaluation Authorisation and restriction of CHemicals (REACH) [5] and other international regulations based on both EU RoHS and EU REACH have resulted in industry having to generate vast amounts of information in relation to chemical substances used in articles (products) [6, 7, 8].

A feature of traditional engineering organizations [9] is to compartmentalize data within specific functional areas, which results in multiple sub-systems storing data. This makes the process of identifying and collating chemical substance related information difficult.

Chemical regulations will aim to regulate more and more hazardous substances over time, this results in industry having to develop systems which record the use of chemical substances. Not understanding internal and supply chain usage of hazardous substances has the potential to create business continuity risks, where the hazardous chemicals substances become further regulated.

This paper contributes to chemical substance reporting literature by identifying a research gap of multiple organisational data silos, which currently store the required data elements. The purpose of this paper is to derive a set of data tables which could then be applied to existing systems or create a new system (cloud based, data warehouse, access database, etc) to perform chemical substance reporting activities.

2. Methodology

This study follows a three-step approach to conduct the literature review. The  research  consisted  of (1)  initial  literature

Figure 1. Article transformation cycle (simple supply chain)

search against chemical regulations, industry examples of chemical reporting systems appearing within the title of an article. selecting the most relevant articles; (2) cross-referencing supply chain management articles; (3) application of previous work experience in development and implementation of chemical reporting systems within the Aerospace and Defence sector, this includes expert interviews with users of previously implemented systems.

3. Findings

3.1.  Supply Chain Evolution

The term ‘Article Transformation Cycle’ is the process of utilising raw materials, processing substances and mixtures to produce finished articles. Figure 1 presents the article transformation cycle.

Supply chains are a collection of organizations / elements, selling / flowing articles and services. The traditional supply chain focused on: (1) maintaining deliverables; (2) reducing costs; (3) increasing customer satisfaction levels [10, 11] Supply chains evolved from simple, labour intensive articles through to highly complex modern articles [12].

Understanding the article transformation cycle is important to see where chemical substances, mixtures and materials are being applied to articles.

3.2.  Impacts of Chemical Regulations

Each chemical regulation presents industry with potentially new impact(s) as shown in Figure 2. Chemical regulations define lists of substances against which specific actions / obligations are to be undertaken: (1) regulatory notifications; (2) supply chain declarations; (3) customer declarations; (4) safe use guidance for consumers and article users; (5) continued authorized use of a substance request; (6) through to prohibited use of a substance, this information requires substance identification at the article level [13, 14].

As the number of chemical regulations increased, so too has the number of reportable substance lists [15, 16, 17].  This has resulted in specific industry sectors having to develop harmonized substance lists for their supply chains to report against, these have appeared in the Automotive [18], Electronics [19, 20] and AD sectors [21].

3.3.  Traditional Organizational Information Flows

To develop a chemical reporting system, existing data silos and flow of information need to be examined. Figure 3 presents a systems diagram, based on expert interviews:

  • Materials function: generate the specifications (material / process based) with details of applicable chemical substance(s); mixture(s) or material(s) .

Figure 2. Impacts of chemical regulations

  • Design function: generate individual engineering drawings for article(s) referencing specifications.
  • Purchasing function: responsible for purchasing articles from supply chain.
  • Engineering function: responsible for article transformation cycle for internal produced articles.
  • Stores function: receipt, dispatch articles.
  • Compliance function: (1) highlight potential business continuity risks of articles which contain regulated substances. (2) perform regulatory reporting and obligation (notifications / authorisation) tasks.
  • Health and Safety function: ensure safety of employees, users of articles and the environment.
  • Sales function: communicate with the customer and provide any regulatory reporting as required.
  • Quality function: maintain consistent quality procedures and practices across the organization.
  • Chemical regulators: define chemical substance lists and applicable obligations.
  • Customers: consumer(s) of articles.

Issues arise where variability in data consistency and quality causes incorrect analysis taking place.

3.4.  Aerospace and Defense (AD) Sector Organizational Information Flows

Based on expert interviews with companies from the AD sector, the following common practices were identified:

  • Specifications: (1) configuration management appears to be limited; (2) standard practices focus on updating specification data with additional substance and mixture information as opposed to creating new specification numbers, this was primarily to avoid the cost updating geometry drawings with new specification numbers.
  • Drawings: (1) drawings were not altered unless a change occurred to an article fit, form or function; (2) with specifications detailing the material and process specification data.
  • Contracts: (1) supplier agreements; (2) audit data (3) payment terms and conditions; (4) required document(s): (5) statements of conformity; (6) supplier chemical substance declarations; (7) conflict mineral reporting; (8) safe use information; (9) industry reporting standards, etc.
  • Data ambiguity: poor quality control from (1) requirements capture; (2) configuration management of specification data cause issues, as shown in Figure 4.
  • Data flows: a typical finished AD article may consist of multiple sub-articles, all of which need to be collated and rolled up, with the chemical substance reporting system.

Evolving supply chains: AD supply chains are not simple, as a result of a number of vertical and horizontal integrations, it is possible at one level for customers and competitors to be suppliers at another level, for example Bombardier are both a component supplier and a customer for Rolls-Royce aero engines, if as a supplier it does not supply adequate substance information, this will make it hard for them to request full substance information as

Figure 3. The chemical substance reporting system context model

a customer. A number of high-level acquisitions by Airbus, Boeing, GE Aerospace and United Technologies Aerospace Systems has resulted in this type of scenario. Figure 5 depicts a supply chain for a typical complex product, showing the flow of products which will require data relating to chemical substances, mixtures and materials to flow along the supply chain.

  • Multiple actors: AD articles can be considered as complex articles which can consist of multiple sub-articles joined together to complete the finished article, the article transformation cycle may consist of multiple actors performing various roles.
  • Maintaining data ambiguity by using many chemical substances to one specification (many to one), incurs cost inefficiencies of having to (1) checking all data from substance(s) to specification; (2) verifying actual substances used to enable determination of declarable and non-declarable chemical substance(s).
  • Adopting a one chemical substance or mixture for one specification approach is the recommended way forward, however it does require AD companies to understand that it will result in improved configuration management enabling greater substance traceability. The negative aspect will be in the more frequent generation of new engineering drawings.

Figure 4. Chemical substance reporting examples of data ambiguity

Figure 5. Complex supply chains

4. The Chemical Substance Reporting Framework Model

4.1.  Define Data Elements and Formats

Examine internal data flows as shown in Figure 3, understand the common attributes which may be passed between sub-systems. List these attributes down as they become the central data elements for the chemical reporting system.

Data formats define the manner in which data is collated and transmitted, from simple spreadsheets, through to CSV, TXT and XML files to parse data between systems in a consistent manner. XML is deemed to be the most flexible.

4.2.  Understand Your Internal Data Silos

The following sub-sections examine internal functional areas in terms of progressing from a functional design, purchasing and handling raw materials, manufacture and distribution of articles to consumers.

Design Function Data Elements:

The design function is observed as being the starting point for the end to end analysis. Figure 6 presents the product definition based on substances, mixtures and materials being assigned to specifications, which would be attached to the article (product) geometry drawings.

  1. Chemical substances, mixtures / formulations (2 or more chemical substances); materials (generally defined as a chemicals and mixtures that constitute a physical thing) are identified via specifications.
  2. Specifications can be (1) material specifications which identify substances; mixtures / formulations and materials which are present within the final manufactured product; (2) process specifications which identify substances; mixtures / formulations and materials which are used in the process of manufacture (sometimes referred to as process chemicals).
  3. Engineering will create applicable machining programs, material handling information, assembly instructions, inspection data; test data to manufacture and release products.
  4. Design drawings define product geometry data, which is used by engineering to produce products, identifying applicable material and process specifications.
  5. Products are then distributed to consumers, where they may be used on their own, or rolled up into higher level assemblies.

Figure 6. Basic Product Definition

Figure 7. Design Function Data Elements

Figure 8. Materials Function Data Elements

The role of the design function is to define the product designs, Figure 7 presents the assumed data requirements / data sources which would occur from the design cycle. The basic premise is that products (top level article numbers) may consist of (1) assemblies (collection of parts and/or components), or; (2) individual part numbers, which may consist of separate components or; (3) components consisting of lower level semi-components

Materials Function Data Elements

The role of the materials function is to define chemical substances, mixtures and materials to a given type of specification. The specification types can be either: (1) material specifications – the chemical substance, mixture or material appears on the finished product, or; (2) process specifications – chemical substance, mixtures and materials are used as part of the manufacturing cycle.

Figure 8 depicts data utilised by the materials function, the standard substance, mixture and materials are extended using IDs as opposed to enable more granular reporting of a specific usage of a substance, mixture or material, in relation to specification which may be referenced in a geometry drawing created by the design function.

Master Chemical Inventory List

A master chemical inventory list identifies chemical substances and mixtures physically held in stock. The logic would be to (1) locate all physical chemical substances, mixtures and materials; (2) note the trade name, manufacturer, year of manufacture and country of origin data; (3) input the data into the applicable chemical substance, mixture or material tables; (4) additionally add the SDS/MSDS data to the applicable SDS table; (5) adjust any stock level data within the stores table.

Engineering Function Data Elements

The role of the engineering is to produce products. To transform substances, mixtures and materials into finished products, the data from the design and material functions is extended as shown in Figure 9 to include machining, testing, and assembly instructions.

A specific make / buy flag would be utilized in conjunction with the purchasing function to determine if an article, assembly, part, component, semi-component is internally produced or externally sourced from the supply chain.

Purchasing Function Data Elements

The purchasing function is responsible for the procurement of substances, mixtures and materials, from suppliers. The make / buy flag determined by the engineering function determines if a product is manufactured internally or procured from the supply chain. Figure 10 presents the basic data elements required by the chemical reporting system, detailed purchasing related information is expected to maintain within a purchasing system. Sales Function Data Elements

The sales function is responsible for the sale of products (articles) to customers. Figure 11 presents the basic data elements required by the chemical reporting system, detailed sales related information is expected to maintain within a sales system.

Figure 9. Engineering Function Data Elements

Figure 10. Purchasing Function Data Elements

Figure 11. Sales Function Data Elements

Stores Function Data Elements

The stores function is responsible for storage of chemicals, mixtures and materials, releasing them into the engineering function as required. Figure 12 presents the basic data elements required by the chemical reporting system.

Transportation Function Data Elements

The transportation function covers packaging, storing and distribution of the end article to consumers. Figure 13 presents the basic data elements required by the chemical reporting system.

Figure 12. Stores Function Data Elements

Figure 13. Transportation Function Data Elements

Figure 14. Health and Safety Function Data Elements

Health, Safety and Environment (HSE) Function Data Elements

The assumption is that the HSE function will review data in conjunction with the Materials Function inputting into the risk analysis and risk actions of the Safety Data Sheet table, as shown in Figure 14:

Quality Function Data Elements

The role of the quality function is to define procedures for all other functional areas of the business to adhere to, as shown in Figure 15:

Figure 15. Quality Function Data Elements

Figure 16. Compliance Function Data Elements for Internal and Procured Products

Figure 17. Compliance Function Data Elements for Customer Declarations

Compliance Function Data Elements

The compliance function plays two pivotal roles: (a) internally manufactured and procured products from the supply chain as shown in Figure 16; (b) generation of appropriate declarations to customers, as shown in Figure 17:

Technical Publications Function Data Elements

The technical publications function produces user guides, service manuals which are used by end user, as shown in Figure 18:

4.3.  Understand Your External Data Silos

The following sub-sections examine external data silos which require data to be stored within a chemical substance reporting system, in order to highlight areas of potential business continuity risk:

Develop a Master Chemical Substance List

Examine all the regions where articles are produced, distributed and sold to consumers. This will inform you of the applicable chemical regulations which may affect your organisation.

Develop the concept of a ‘Master Chemical Substance List’, which details the chemical substances which are at subject to chemical regulations as shown in Figure 19, also see Appendix 1, Declarable Substance List Table.

Understand Data Flows Across Your Supply Chain

Figure 7 presented the view that articles are defined by drawings which detail the specifications, which in turn relate to substances, mixtures and materials. Figure 5 depicted a supply chain for a typical complex product. Figure 20 presents an example of how the data may be collated and rolled, as part of the article transformation process across a supply chain:

Figure 18. Technical Publications Function Data Elements

Figure 19. Create a master chemical substance list

Figure 20. Substance usage tracking within the article transformation process

Develop a Supply Chain Reporting Questionnaire

A supply chain questionnaire is used to capture data from the supply chain for procured articles. The data elements to be used come from the supplier declaration table elements defined in Figure 17 and also shown in Supplier Declaration Table, Declaration Data Table. The data elements allow for existing data exchange standard templates to be used [19, 20].

Define Supply Chain Reporting Tasks

  • Is any supply chain reporting currently being undertaken, if so, how?
  • Which functional area will bear responsibility for collecting data from the supply chain? [purchasing / compliance / materials / HSE].

Supply Chain Engagement Tasks

  • Establish early supply chain engagement.
  • Ensure suppliers contracts state the need for chemical substance reporting as a standard requirement. Agree this requirement with your suppliers.
  • Engage with suppliers on any reporting templates to be used, test the use of these templates and make any necessary adjustments.

Supply Chain Training

  • What are the anticipated training needs? – engage with the supply chain to derive requirements.
  • Training should inform the supply chain in relation to legal obligations to report chemical substances above any applicable threshold level.
  • How is the training expected to be communicated? [on-line training manuals / printed training matter / webinars / face-to-face meetings]
  • Define applicable processes for handling supply chain queries.

Figure 21. Article transformation cycle: push chemical substance reporting system

Execute Supply Chain Requests – Push or Pull?

  • Push type systems exist where the lowest supply chain tier flows data from the bottom upward as shown in Figure 21. Push type systems work best in industries which are highly regulated and have well defined articles.
  • Pull type systems are used within industries that contain complex articles, for example AD industries. Pull type systems involve the highest tiers in the supply chain initiating the chemical substance reporting requests [28].

Receiving Supply Chain Data Back

  • Supply chain reporting questionnaires transmitted to the supply chain and start to flow back into the organisation.
  • A location for storing the supply chain reporting questionnaires should be defined.
  • From the storage location, the supply chain reporting questionnaires, should then be processed (using a manual or automated process) and then imported into a target system (where the supplier declaration tables reside).
  • The target system may then process the data, rejecting incomplete reporting questionnaires and performing additional processing tasks on successfully imported supply chain reporting questionnaires.
  • Back-up copies of processed and rejected files should be stored onto applicable folders, which may then be used to recover records in the event of a system failure.

5. Discussion

5.1.  Where Could the Chemical Substance Reporting Data be Stored?

The intent of the chemical reporting data model is to define the required data elements as shown in Table 1, needed to enable accurate chemical substance risk analysis against chemical regulation substance risks. The data model is intended to be implemented on a wide range of IT systems including existing engineering design (PDM, PLM), supply chain management (ERP), or onto other platforms (spreadsheets, databases, custom applications, data warehouses or cloud-based systems).

5.2.  Where Could the Chemical Substance Reporting Data be Stored?

  • Develop metrics to: (1) highlight supplier response rates to the supply chain reporting questionnaires; (2) flag data quality issues back to suppliers.
  • Using data from (1) substances and mixtures on hand (master chemical inventory list); (2) internally defined products (engineering data), and; (3) supply chain reporting information for procured products; (4) run reporting against all applicable database tables to highlight areas of potential business continuity risk, identifying substances which appear on different regulatory lists and perform the appropriate obligations and actions.
  • Develop action plans to act on the business continuity risks identified.

5.3.  Evaluate the Chemical Reporting System

  • Maintain the data within the chemical inventory lists, to ensure an accurate representation of physical substance, mixtures, materials on hand.
  • Maintain the master chemical substance list, as chemical regulations are updated on a regular basis.
  • Use feedback comments from your supply chain to main any necessary adjustments to the supply chain questionnaire. Adjust as required, and ask the suppliers to identify any areas which impact response rates.

Table 1. Functions, Systems and Related IT System Types

Functional area Safety Data Sheet System Material Specification System Compliance Reporting (REACH / RoHS /CMR / CLP / BPR / ELV / Supply Chain Engagement) CAD Drawing System PDM / PLM Systems

ERP

System

Manufacturing Execution System (Machining / Inspection) Technical Publications
Chemical Substance Reporting Questionnaire X
Compliance Function X X
Master Chemical Substance list X X X
Health and Safety Function X X X
Quality Function X X X X X X X
Materials Function X X X
Design Function X X X
Engineering Function X X X X X
Purchasing Function X X X
Transportation Function X X
Sales Function X X
  • In terms of chemical substance reporting connect with stakeholders in your business and observe feedback comments relating to system reporting, adjusting as required.

6. Conclusions

As technological advancements are being made, more and more substances will continue to be developed and released onto the marketplace. Industry will continually strive to develop new product offerings which utilise new chemical substances, mixtures and materials.

As awareness of the risk of specific chemical becomes known, chemical regulators will take the necessary steps to monitor, control and restrict the use of substances which are deemed to be hazardous substances. The net result will over time, be a continually growing list of substances which industry will need to adhere to.

Industry needs to develop chemical reporting systems which observe (1) chemical substances, mixtures and materials held in hand; (2) chemical substances, mixtures and materials internally defined for articles manufactured internally or outsourced to the supply chain; (3) chemical substances, mixtures and materials which are contained with articles procured from the supply chain.

By not implementing a chemical reporting system, industry may not be able to identify the risks of: (1) not clearly understanding details any hazardous substances being used and the application of appropriate safety measures; (2) loss of market access, if no substance or safety information is provided; (3) financial penalties for not identifying regulated chemical substance(s) in a timely manner; (4) supply chain disruption if raw material(s) cannot be sourced as they contain restricted substance(s); (5) potential product failures if a supplier has changed a material / formulation, which affects the performance of a product, which has not been recorded correctly within existing systems; (6) not realising the  benefits of sustainability [12], green chemistry [34], recycling and reusing materials as prescribed by the circular economy.

The current framework has examined the need to identify and report on substances within an article, against the chemical regulation substance lists.

The framework model presented in this research paper should allow reporting against a wide range of chemical regulations: EU REACH [5]; EU RoHS [3, 4]; EU Waste Framework Directive [29];  EU Classification; Labelling and Packaging (CLP) [30]; EU Biocidal Properties Reporting (BPR) [31, 32] and EU Conflict Mineral Reporting (CMR) [33] reporting.

The data elements presented in the figures and Table 2 outline the required fields which enable accurate collation of chemical substance data at the material level (appearing on the finished article) and process level (required in order to produce the finished article).

The expectation is that organisations will be able to utilize the findings of this research paper and apply the information to develop appropriate internal chemical reporting systems.

Future extensions to this framework will encompass (i) developing the model with a real-world Delphi study; (ii) developing flow analysis [35] and decision-based modelling [36].

Conflict of Interest

The authors declare no conflict of interest.

Acknowledgment

Many thanks to the organizations that participated in the expert interview discussions.

Table 2. Framework Tables (Names, Fields, Field Types)

Table Field Name Field Type Mandatory / Optional Comments

Article level table

 

[Top level article revision number] nvarchar Mandatory
[Top level article lifecycle status] nvarchar Optional
[Top level article geometry drawing ID] nvarchar Optional
[Top level article specification ID] nvarchar Optional
Comments nvarchar Mandatory
[Top level article machine program] nvarchar Mandatory Required by Engineering function [see later]
[Top level article assembly instructions] nvarchar Mandatory Required by Engineering function [see later]
[Top level article inspection data] nvarchar Mandatory Required by Engineering function [see later]
[Top level article test data] nvarchar Mandatory Required by Engineering function [see later]
[Make / buy flag] nvarchar Optional Required by Engineering function [see later]
Assembly Table [Assembly number to BOM level] numeric Mandatory
[Assembly number] nvarchar Mandatory
[Assembly description] nvarchar Mandatory
[Assembly revision number] nvarchar Mandatory
[Assembly lifecycle status] nvarchar Mandatory
[Assembly BOM qty] numeric Mandatory
[Assembly geometry drawing ID] nvarchar Mandatory
[Assembly specification ID] nvarchar Mandatory
[Comments] nvarchar Optional
[Assembly machine program] nvarchar Optional Required by Engineering function [see later]
[Assembly assembly instructions] nvarchar Optional Required by Engineering function [see later]
[Assembly inspection data] nvarchar Optional Required by Engineering function [see later]
[Assembly test data] nvarchar Optional Required by Engineering function [see later]
[Make / buy flag] nvarchar Optional Required by Engineering function [see later]
Part Number Table [Part number to BOM level] numeric
[Part number] nvarchar
[Part number description] nvarchar
[Part number revision number] nvarchar
[Part number lifecycle status] nvarchar
[Part number BOM qty] numeric
[Part number geometry drawing ID] nvarchar
[Part number specification ID] nvarchar
[Comments] nvarchar
[Part number machine program] Optional Required by Engineering function [see later]
[Part number assembly instructions] nvarchar Optional Required by Engineering function [see later]
[Part number inspection data] nvarchar Optional Required by Engineering function [see later]
[Part number test data] nvarchar Optional Required by Engineering function [see later]
[Make / buy flag] nvarchar Optional Required by Engineering function [see later]
Component Table [Component to BOM level] numeric Optional
[Component number] Optional
[Component description] nvarchar Optional
[Component revision number] nvarchar Optional
[Component lifecycle status] nvarchar Optional
[Component BOM qty] numeric Optional
[Component geometry drawing ID] nvarchar Optional
[Component specification ID] nvarchar Optional
[Comments] nvarchar Optional
[Component machine program] nvarchar Optional Required by Engineering function [see later]
[Component assembly instructions] nvarchar Optional Required by Engineering function [see later]
[Component inspection data] nvarchar Optional Required by Engineering function [see later]
[Component test data] nvarchar Optional Required by Engineering function [see later]
[Make / buy flag] nvarchar Optional Required by Engineering function [see later]
Semi-Component Table [Semi-component to BOM level] numeric Optional
[Semi-component number] nvarchar Optional
[Semi-component description] nvarchar Optional
[Semi-component revision number] nvarchar Optional
[Semi-component lifecycle status] nvarchar Optional
[Semi-component BOM qty] numeric Optional
[Semi-component geometry drawing ID] nvarchar Optional
[Semi-component specification ID] nvarchar Optional
[Comments] nvarchar
[Semi-component machine program] nvarchar Optional Required by Engineering function [see later]
[Semi-component assembly instructions] nvarchar Optional Required by Engineering function [see later]
[Semi-component inspection data] nvarchar Optional Required by Engineering function [see later]
[Semi-component test data] nvarchar Optional Required by Engineering function [see later]
[Make / buy flag] nvarchar Optional Required by Engineering function [see later]
Supplier Declaration Table [Declaration ID] nvarchar Mandatory
[Supplier ID] nvarchar Mandatory
[Supplier declaration reporting status] nvarchar Mandatory
[Requested date] date Mandatory
[Respond by date] date Mandatory
[Requestor comments] nvarchar Mandatory
[Terms and conditions] nvarchar Mandatory
[Reportable substance list] nvarchar Mandatory
[Declaration detail ID] nvarchar Mandatory
[Positive declaration ID] nvarchar Optional
[Supplier sign off ID] nvarchar Mandatory
Requestor Contact Details (GDPR)

[Requestor company name]

 

nvarchar Mandatory
[Requestor individual name] nvarchar Mandatory
[Requestor address (street)] nvarchar Mandatory
[Requestor address (city)] nvarchar Optional
[Requestor address (state)] nvarchar Optional
[Requestor address (zip / postal code)] nvarchar Optional

[Requestor phone number]

 

nvarchar Optional
[Requestor email address] nvarchar Optional
[Requestor form ID] nvarchar Mandatory
Referenced DSL Table [Declarable Substance List (DSL) name] nvarchar Mandatory
[DSL version ID] nvarchar Optional
[DSL version date] date Mandatory
Declarable Substance List Table [Declarable Substance List (DSL) name] nvarchar Mandatory
[Unique ID] nvarchar Mandatory
[Chemical substance name] nvarchar Mandatory
[CAS number] nvarchar Optional
[EC number] nvarchar Optional
[Status] nvarchar Mandatory
[Date of inclusion] date Mandatory
[Reason for inclusion] nvarchar Mandatory
[Internal priority ranking] nvarchar Optional
[Date of last update] date Mandatory
[Comments] nvarchar Optional
Declaration Data Table [Requestor article number] nvarchar Mandatory
[Requestor article name] nvarchar Mandatory
[Requestor article version] nvarchar Mandatory
[Requestor article BOM level] numeric Mandatory
[Supplier article number] nvarchar Mandatory
[Supplier article name] nvarchar Mandatory
[Supplier article version] nvarchar Mandatory
[Country of manufacture] nvarchar Mandatory
[Number of instances] numeric Optional
[Supplier article weight] numeric Optional
[Supplier article UoM] nvarchar Optional
[Specification / Standard used] nvarchar Optional
[Material name] nvarchar Optional
[Material manufacturer] nvarchar Optional
[Material weight] numeric Optional
[Material UoM] nvarchar Optional
[Material use description] nvarchar Optional
[Mixture name] nvarchar Optional
[Mixture manufacturer] nvarchar Optional
[Mixture UoM] nvarchar Optional
[Mixture Mass] numeric Optional
[Mixture – on finished product / just manufacturing process] nvarchar Optional
[Chemical substance name] nvarchar Optional
[CAS number] nvarchar Optional
[EC Number] nvarchar Optional
[DSL ID No] nvarchar Optional
[Substance use description] nvarchar Optional
[Substance mass] numeric Optional
[Substance UoM] nvarchar Optional
[Substance – on finished product / just manufacturing process] nvarchar Optional
[Substance is homogenous?] nvarchar Optional
[Substance affected by RoHS?] nvarchar Optional
[RoHS exemption if applicable] nvarchar Optional
[is an article?] nvarchar Mandatory
Supplier Declaration (Positive) Table [Positive declaration ID] nvarchar Mandatory
[Supplier ID] nvarchar Mandatory
[Requested date] date Mandatory
[Supplier declaration reporting status] nvarchar Mandatory
[List of suppliers affected articles] nvarchar Mandatory
[List of substance(s) of concern on affected articles] nvarchar Optional
[Sunset date awareness] nvarchar Optional
[Sunset date of substance(s)] date Optional
[Supplier regions where substance(s) used] nvarchar Optional
[Supplier replacement strategy] nvarchar Optional
[List of exemption substance(s)] nvarchar Optional
[List of exemptions applied] nvarchar Optional
[List of exemptions received] nvarchar Optional
[List of authorisation substance(s)] nvarchar Optional
[List of authorisations applied] nvarchar Optional
[List of authorisations received] nvarchar Optional
Customer Declaration Table [Declaration ID] nvarchar Optional
[Customer ID] nvarchar Optional
[Customer contact ID] nvarchar Optional
[Internal part number(s)] nvarchar Optional
[Customer part number(s)] nvarchar Optional
[Substances identified on part number(s)] nvarchar Optional
[Chemical regulation – applicable substance list(s)] nvarchar Optional
[Chemical regulation – date of applicable substance list(s)] date Optional
[Substances identified on part number(s)] nvarchar Optional
[Customer declaration statement] nvarchar Optional
[Customer declaration transmitted date] date Optional
Technical Publications Table [Safe use guidance statement(s)] nvarchar Mandatory
[Compliance statement(s)] nvarchar Mandatory
[User guide(s) nvarchar Mandatory
[Manual name] nvarchar Optional
[Manual version] nvarchar Optional
[Publication date] date Optional
Specification Table [Specification ID] nvarchar Mandatory
[Specification name] nvarchar Mandatory
[Specification type] nvarchar Mandatory
[Specification lifecycle status] nvarchar Mandatory
[Substance ID] nvarchar Mandatory
[Mixture ID] nvarchar Optional
[Material ID] nvarchar Optional
[Specification last updated] date Mandatory
[Comments] nvarchar Mandatory
Substance Table [Substance ID] nvarchar Mandatory
[Substance name] nvarchar Mandatory
[CAS number] nvarchar Mandatory
[EC number] nvarchar Optional
[Substance UoM] nvarchar Mandatory
[Substance used qty] numeric Mandatory
[Substance use description] nvarchar Mandatory
[Substance manufacturer] nvarchar Optional
[Substance lifecycle status] nvarchar Mandatory
[Substance mandatory / option] nvarchar Mandatory Substance in relation to specification.
[Substance declarable status] nvarchar Mandatory Substance <> threshold level.
[Safety Data Sheet ID] nvarchar Mandatory
[Substance last updated] date Mandatory
[Comments] nvarchar Optional
Mixture / Formulation Table [Mixture ID] nvarchar Mandatory
[Mixture name] nvarchar Mandatory
[Substance ID] nvarchar Mandatory
[Mixture UoM] nvarchar Mandatory
[Mixture used qty] numeric Mandatory
[Mixture use description] nvarchar Mandatory
[Mixture manufacturer] nvarchar Optional
[Mixture lifecycle status] nvarchar
[Mixture mandatory / optional] nvarchar Mandatory Mixture / Formulation in relation to specification.
[Mixture declarable status] nvarchar Mandatory Mixture / Formulation becomes declarable as it contains a reportable substance > threshold
[Safety data sheet ID] nvarchar Mandatory
[Mixture last updated] date Mandatory
[Comments] nvarchar Optional
Material Table [Material ID] nvarchar Mandatory
[Material name] nvarchar Mandatory
[Substance ID] nvarchar Mandatory
[Mixture ID] nvarchar Optional
[Material UoM] nvarchar Mandatory
[Material used qty] numeric Mandatory
[Material use description] nvarchar Mandatory
[Material manufacturer] nvarchar Optional
[Material lifecycle status] nvarchar Mandatory
[Material mandatory / optional] nvarchar Mandatory
[Material declarable status] nvarchar Mandatory Material becomes declarable as it contains a reportable substance > threshold
[Safety data sheet ID] nvarchar Mandatory
[Material last updated] date Mandatory
[Comments] nvarchar Optional
Safety Data Sheet Table [Safety data sheet ID] nvarchar Mandatory
[Substance / Mixture / Material trade name] nvarchar Mandatory
[Manufacturer] nvarchar Mandatory
[Country of origin] nvarchar Mandatory
[Safety data sheet – Year of publication] nvarchar Mandatory
[Hazard information and labels] nvarchar Optional
[Safety precautions] nvarchar Optional
[Substance name] nvarchar Mandatory
[CAS number] nvarchar Mandatory
[EC number] nvarchar Optional
[Risk analysis ID] nvarchar Mandatory
[Risk analysis data] nvarchar Mandatory
[Safety data sheet assessment] nvarchar Optional
[Safety data sheet reviewed by] nvarchar Mandatory
[Safety data sheet review date] date Mandatory
[Comments] nvarchar Mandatory
Purchasing Function Table [Internal Number] nvarchar

Mandatory

 

 

 

Top level article number / assembly number / part number / component number / semi-component number. Internal product number.
[Make / Buy] nvarchar Mandatory Internally manufactured or sourced from supply chain.
[Supplier product name] nvarchar Optional Supplier part number (SKU)
[Purchased product description] nvarchar Optional
[Supplier ID] nvarchar Optional
[Supplier name] nvarchar Optional
[Supplier contact ID] nvarchar Optional
[Supplier phone (public)] nvarchar Optional
[Qty ordered last 6 months] nvarchar Optional Extracted from procurement system as an indicator of purchased volume of product
[Last order date] date Optional

Purchasing Function (GDPR) Table

Sales Function Table

[Supplier ID] nvarchar Mandatory
[Supplier contact ID] nvarchar Mandatory
[Supplier contact name] nvarchar Mandatory
[Supplier contact phone number] nvarchar Optional
[Supplier contact email address] nvarchar Optional
[Supplier address (street)] nvarchar Mandatory
[Supplier address (city)] nvarchar Optional
[Supplier address (state)] nvarchar Optional
[Supplier address (zip / postal code)] nvarchar Optional
[Internal number] nvarchar Mandatory
[Customer product number] nvarchar Mandatory
[Product description] nvarchar Mandatory
[Customer ID] nvarchar Mandatory
[Customer contact ID] nvarchar Mandatory
[Qty sold last 6 months] numeric Optional
[Last order date] date Optional Date of last sales order
Sales Function (GDPR) Table [Customer ID] nvarchar Mandatory
[Customer contact ID] nvarchar Mandatory
[Customer contact name] nvarchar Mandatory
[Customer contact phone number] nvarchar Optional
[Customer contact email address] nvarchar Optional
[Customer address (street)] nvarchar Mandatory
[Customer address (city)] nvarchar Optional
[Customer address (state)] nvarchar Optional
[Customer address (zip / postal code)] nvarchar Optional
Stores Function Table [Internal number] nvarchar Mandatory
[Supplier product name] nvarchar Optional
[Manufacturer] nvarchar Mandatory
[Country of origin] nvarchar Mandatory
[Hazard information and labels] nvarchar Optional
[Safety precautions] nvarchar Mandatory
[Storage location] nvarchar Mandatory
[UoM] nvarchar Mandatory
[Amount held in stock] numeric Mandatory
[Last work order] nvarchar Optional Last work order where issued
[Amount issued] numeric Optional
[Where issued] nvarchar Optional
[Date issued] date Optional
[Reorder level] numeric Mandatory
Transportation Function Table [Internal number] nvarchar Mandatory
[Customer ID] nvarchar Mandatory
[Customer product number] nvarchar Optional
[Packaging ID] nvarchar Optional
[Packaging Type] nvarchar Mandatory
[Packaging Material] nvarchar Optional
[Dimensional Data] nvarchar Optional
[Packaging weight] nvarchar Optional
[Labelling data] nvarchar Optional
[Documentation] nvarchar Mandatory
[Customer contact ID] nvarchar Mandatory
[Dispatch method] nvarchar Mandatory
[Dispatch reference] nvarchar Mandatory
[Dispatch date] date Mandatory
Transportation Function (GDPR) Table

[Customer ID]

 

nvarchar Mandatory
[Customer contact ID] nvarchar Mandatory
[Customer contact name] nvarchar Mandatory
[Customer contact phone number] nvarchar Optional
[Customer contact email address] nvarchar Optional
[Customer address (street)] nvarchar Mandatory
[Customer address (city)] nvarchar Optional
[Customer address (state)] nvarchar Optional
[Customer address (zip / postal code)] nvarchar Optional
Quality Function Table [Quality procedure ID] nvarchar Mandatory
[Applicable function name] nvarchar Mandatory
[Quality procedure name] nvarchar Mandatory
[Quality procedure details] nvarchar Mandatory
[Quality procedure status] nvarchar Optional
[Cross reference standard] nvarchar Optional
[Quality procedure last reviewed date] Date Mandatory

 

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